专家关于怎样提高海内工程机械行业涂装质量的几点建议
宣布时间:2014.05.23 点击数:
115297
中国工程机械行业的涂装生产线基本是上世纪80年月末兴修的,经由10多年的运用,加上治理不善,目今海内工程机械厂家的涂装生产线大多已不可知足生产的需要。此种状态组成中国工程机械商品虽然在功用、质量上与国际水平的距离逐渐减小,但在外观质量上与外洋商品的距离却很大。面临日趋强烈的市场竞争,有关专家提出前进海内工程机械外观质量的几点主张:
1、提高涂装装备使用率加大手艺规结构
目今海内工程机械涂装手艺的开展,车载泵在坚持涂装工程化和用最小的涂装资源抵达最大功用的同时,必需探索能知足社会需求的高资源使用率、能扫除或预防情形污染的涂料和涂装工艺。
工程机械整机种类多(达上千种),自制率高;零部件类型多、形状重大、死角多、巨细差别大,用户对商品使用条件差别,对整机、零部件的防腐性、装修性需求差别。这些都为涂装手艺提出了更高的需求,但总的准则是,合理运用动力,注重节能、环保、清静卫生和消防;选用领先成熟的手艺装备,合理妄想、物流晓畅。遵从以上准则,可将工程机械涂装分为整机线、大件线和小件线。
整机涂装线选用地上链运送整机形式,地上需求耐磨地上。使用液压升降台将车开到小车上,由地上链运送(超重车选用自行要领运送)。清洁室选用全不锈钢结构,上部双方设排风装备,将水气倾轧车间,清洁后工件用压缩空气吹干或自干;整机涂装选用水旋喷漆室,冬天选用空调燃气加热供热风;烘干室选用燃气加热,组成热风对流循环要领,有机废气经由燃烧室燃烧处置惩罚。
大件涂装线选用自行葫芦间歇运送工件,带式运送机工件按各工序节奏运转,循环两圈,完成底漆和中涂生产;喷漆室选用水旋式喷漆室,该装备漆雾捕集率高,工人操作情形好。喷漆室从室外抽新鲜空气,冬天选用空调燃气加热供风,喷漆室内温度可达15度以上;烘干室选用燃气直接加热,组成热风循环对流要领,烘干室爆发的有机废气经由燃烧室燃烧处置惩罚。
小件涂装线选用一样平常悬挂运送机运送工件,生产线速按2m/min,速率可调。选用悬挂起重机帮手上、下工件,喷漆室选用水帘喷漆室,它含自力的送排风系统,冬天选用燃气加热供风,循环水池中增添漆雾凝聚剂,便于工人实时整理漆渣,确保工人优异的事情情形;底漆烘干室(热流平)选用燃气加热,室体两头选用热风幕密封,阻止热量流失;移动洗车机中涂烘干室选用隐桥式燃气烘干室,保温作用好,雅观大方。烘干室爆发的有机废气经由燃烧室燃烧处置惩罚,流平室废气选用一台活性炭吸附装备举行净化处置惩罚。
2、涂装质量需求重在治理包管
影响漆膜质量的要素有许多,但主要有:人、料、装备、质量、现场等,但这些要素都与治理密不可分。完善的规章制度关于目今大大都海内公司的涂装手艺来讲更具有起劲意义。
职员的治理:操作者的责任心、操作者的手艺是影响涂装质量的人为要素。首先要增强对操作者的训练(如经由学习、知识角逐、手艺交锋等要领),前进操作者手艺。其次操作者应定岗、定职、定责。别的应建设审核赏罚制度,前进操作者的自觉性、责任感、实质修养,发挥员工的主观能动性是职员治理的切实步伐。
关于9393体育智能 About Liangshi
InteRobot:
9393体育(股票代码:837430 厚积薄发
一连立异),为全球客户提供智能制造和外貌处置惩罚系统解决计划,从业30多年,是一个集研发、设计、制造、工程装置、工程咨询于一体的专业化制造及自动化智能控制系统集成公司,能为客户解决:
Shanghai Liangshi InteRobot Technology Corporation (Stock Code: 837430 Accumulate
richly and break forth vastly; innovate continuously) provides surface treatment
sandblasting system solution for global customers. By engaging in this industry for more than
twenty years, we're a professional manufacturing and automatic intelligent control
system corporation, which integrates researching, designing, manufacturing, project
installation and project consulting. We can provide our customers with:
1、化学外貌处置惩罚喷抛丸、喷丸强化装备、热喷涂和涂装装备工艺系统解决计划和工艺装备;
We provide process system solution and process equipments of surface treatment sandblasting shot blasting, shot peening, enameling, thermal spraying, coating equipment.
2、智能制造自动化机械人应用工艺系统解决计划和工艺装备;
We provide professional system solution and process equipments of automation and robot technology application.
3、食物乳品、制药、生物、制冷、石油化工、船舶制造、能源、造纸、纺织辖档挽域承压系统集成整体解决计划;
We provide professional integrated solution for pressure bearing system in fields of food dairy, biopharmaceutical, refrigerating, petrochemical, marine engineering, energy, paper-making, fabrics, etc.
4、涂装环保装备:VOC废气、废水、粉尘处置惩罚和噪音治理系统工艺解决计划和工艺装备。
We provide environment protection blasting and painting equipment: process solution and equipment of VOCs waste gas, waste water, dust, noise treatment system.
5、专业提供压力容器设计制造:为食物乳品、生物制药、水处置惩罚、制冷、石油化工、船舶海工、电力能源、造纸纺织、有色金属等领域提供承压系统集成整体解决计划。
Professionally provide the design and manufacture of pressure vessels: providing overall solutions for pressure system integration in the fields of food and dairy, biopharmaceutical, water treatment, refrigeration, petrochemical, shipbuilding and marine engineering, power and energy, paper and textile, non-ferrous metals and other fields.
企业主导产品如下 The leading products of our company are as follows:
主营营业:智能制造和外貌处置惩罚工程系统集成的设计、研发、生产和销售。
Main business: design, research, production and sales of surface treatment engineering system integration.
六类主要产品:自动化涂装生产线、智能机械人喷涂系统、自动化喷抛丸生产线、智能机械人喷抛丸强化系统、自动化热喷涂系统、涂装节能环保装备。
Six main product categories are: automatic painting production line, intelligent robot painting system, automatic shot/wheel blasting production line, intelligent robot shot peening system, automatic thermal spraying system, energy saving and environmental protection equipment for painting.
产品主要应用于:新质料、新能源、工程机械、汽车制造、集装箱、船舶海洋工程、航空航天、口岸桥梁、电子电气、环保工程、印刷造纸机械、医疗机械、纺织机械等领域。
The products are mainly applied in: new materials, new energy, engineering machinery, automobile manufacturing, containers, marine engineering, aeronautics and astronautics, port bridges, electronic and electrical, environmental protection engineering, printing and papermaking machinery, medical machinery, textile machinery and so on.
公司生产的外貌工程系统集成具备智能、自动化的特点,可实现工业生产历程自动化控制,因而属于自动化妆备。凭证《高端装备制造业“十二五”妄想》中对高端装备的界说“主要包括古板工业转型升级和战略性新兴工业生长所需的高手艺高附加值装备”,公司产品属于高端装备,是为国民经济其他行业提供手艺装备的战略性工业。
The surface engineering system of our company integrates the characteristics of intelligence and automation, it can realize the automatic control of industrial production process, so it belongs to automatic equipment. According to the definition of premium-end equipment of 《The 125th programme of premium-end equipment manufacturing industry》, “it mainly includes the high technology and high value-added equipment required by traditional industrial transformation upgrading and the development of strategic new-emerging industries”. The company's products belong to the premium-end equipment, which is a strategic industry that provides technical equipment for the other industries of the national economy.
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